TPM Training: Enhance Equipment Reliability and Productivity

TPM stands for Total Productive Maintenance. It is a systematic approach to equipment maintenance that aims to maximize the operational efficiency, reliability, and effectiveness of machinery and equipment. TPM originated in Japan as part of the lean manufacturing philosophy and is focused on empowering employees at all levels to take responsibility for equipment upkeep and performance: 

Morning Session: Introduction to TPM

• Overview of TPM principles and objectives

• Importance of TPM in improving equipment effectiveness and productivity

• Pillars of TPM

• Explanation of the eight pillars of TPM

• Understanding the role of each pillar in achieving equipment reliability and performance

• Equipment Management

• Techniques for equipment inspection, maintenance, and reliability improvement

• Implementing preventive and predictive maintenance strategies

• Autonomous Maintenance

• Empowering operators to take ownership of equipment care

• Training operators on basic equipment maintenance tasks

Afternoon Session: Focused Improvement

• Identifying and addressing root causes of equipment failures

• Implementing continuous improvement projects to enhance equipment reliability

• Planned Maintenance

• Developing maintenance schedules and procedures

• Optimizing maintenance activities to minimize downtime and maximize efficiency

• Education and Training

• Training programs for employees to develop TPM skills and knowledge

• Building a culture of continuous learning and improvement

• TPM Implementation Strategies

• Steps for implementing TPM in an organization

• Overcoming common challenges and obstacles in TPM implementation

Prerequisites:  Employees across all levels, including maintenance technicians, production operators, managers, and quality assurance personnel, benefit from attending TPM training

Who Should Attend: Frontline workers learn maintenance techniques, while managers gain insights into strategy implementation. Cross-functional collaboration ensures holistic understanding and effective implementation of TPM principles throughout the organization.

Certification Exam: 1. each certification candidate is required to pass a written examination through online mode that consists of multiple choice questions

2. Passing marks is 60% and for Hard copy of certificate needs to pay Rs. 100 additional