Lean Manufacturing Techniques | Streamline Operations for Success

Lean Manufacturing is a systematic and holistic approach to production management that focuses on maximizing value while minimizing waste. It is centered on principles aimed at improving efficiency, reducing costs, and enhancing overall productivity. Here's an overview of Lean Manufacturing

Day 1: Introduction to Lean Principles and Tools

Morning Session: Understanding Lean Concepts

• Introduction to Lean Manufacturing

• Definition of Lean.

• Historical context and evolution.

• Lean Principles

• Overview of key Lean principles: Value, Value Stream, Flow, Pull, Perfection (5 Principles of Lean).

• Importance of waste reduction and efficiency.

• Identifying Waste in Manufacturing

• The eight types of waste (TIMWOODS).

• Practical examples and case studies.

• Value Stream Mapping (VSM)

• Understanding and creating a current state map.

• Developing a future state map for improved efficiency.

Afternoon Session: Lean Tools and Techniques

• 5S Methodology

• Introduction to Sort, Set in order, Shine, Standardize, and Sustain.

• Implementation strategies for workplace organization.

• Kanban System

• Overview of the Kanban system for visual management.

• Practical applications and case studies.

• Poka-Yoke (Error Proofing)

• Understanding and implementing mistake-proofing techniques.

• Examples from various industries.

• Kaizen and Continuous Improvement

• Importance of Kaizen in Lean Manufacturing.

• Strategies for fostering a culture of continuous improvement.

Day 2: Lean Implementation and Advanced Concepts

Morning Session: Implementing Lean in Manufacturing

• Lean Leadership

• The role of leadership in Lean implementation.

• Strategies for engaging and motivating teams.

• Value Stream Optimization

• Strategies for optimizing value streams.

• Lean techniques for production planning and control.

• Total Productive Maintenance (TPM)

• Overview of TPM principles.

• Implementing TPM for equipment reliability and efficiency.

• Lean Culture and Employee Involvement

• Building a Lean culture within the organization.

• Involving employees in Lean initiatives.

Afternoon Session: Case Studies and Advanced Lean Concepts

• Real-world examples of successful Lean transformations.

• Lessons learned and best practices.

• Lean Six Sigma Integration

• Overview of Lean Six Sigma principles.

• Combining Lean and Six Sigma for process improvement.

• Future Trends in Lean Manufacturing

• Industry 4.0 and the role of technology.

• Advanced concepts in Lean Manufacturing.

• Q&A and Closing Remarks

• Final questions and discussions.

Prerequisites:  Anyone who is working in manufacturing in Any Industry  

Who Should Attend: engineers to Sr. Managers or HOD  

Certification Exam: 1. each certification candidate is required to pass a written examination through online mode that consists of multiple choice questions

2. Passing marks is 60% and for Hard copy of certificate needs to pay Rs. 100 additional